Micropile drilling rig in restricted access area
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MICROPILES & MINIPILING

High-strength, small-diameter steel casing solutions for restricted access and foundation retrofits.

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What is a Micropile?

A Micropile (or Minipile) is a small-diameter (typically 3 to 12 inches), drilled and grouted friction pile. They are constructed using a high-strength steel casing and/or threaded rebar, surrounded by high-strength cement grout.

Despite their small size, micropiles can safely support working loads in excess of 200 tons. They are the go-to solution when massive driven pipe piles or H-piles cannot be used due to low headroom, vibration concerns, or extreme soil conditions.

1. Common Applications

Micropiles excel in environments where traditional heavy piling equipment simply cannot operate.

Underpinning

Reinforcing the existing failing foundations of historic or settling buildings with zero vibration.

Restricted Access

Drilling inside basements, under bridges, or in dense urban alleys where large rigs cannot fit.

Seismic Retrofitting

Adding tension and compression capacity to existing structures in earthquake-prone zones.

Karst/Rocky Terrain

Drilling directly through boulders, debris, and karst geology that would severely damage driven piles.

2. Micropile Steel Specifications

Because micropiles rely on a smaller surface area, the steel casing used must have exceptionally high yield strengths—often sourced from the oil & gas industry.

  • High-Strength Grades: Standard A252 (35k-45k yield) is rarely used. Instead, micropiles rely on API 5CT N80 (80,000 psi yield) or P110 (110,000 psi yield) casing.
  • Threaded Connections: To avoid time-consuming field welding in tight spaces, micropile casing is often supplied with flush-joint threaded ends (machined directly into the pipe wall) for fast, seamless makeup.
  • Common Sizes: 4.500", 5.500", 7.000", and 9.625" Outside Diameters.

Micropile FAQ

Common engineering and installation questions.

A small rig drills a high-strength steel casing into the ground to the required depth. An all-thread reinforcing bar (rebar) is then inserted into the center of the casing. Finally, a high-strength, neat cement grout is pumped in under pressure to bond the steel to the surrounding soil or rock.
Micropiles are often installed in low-headroom basements using 3-foot to 5-foot lengths of pipe. Welding a splice every 5 feet would be incredibly expensive and slow. Flush-joint threaded casing allows the rig operator to spin the next joint on in seconds, maintaining a perfectly smooth outside diameter so it doesn't bind in the drill hole.
Yes. In fact, due to the high strength requirements, surplus or secondary API 5CT oilfield casing (often referred to as OCTG) is the primary source material for micropile contractors across North America.
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