Electric Resistance Welded Pipe Manufacturing
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WHAT IS ERW?

A technical guide to Electric Resistance Welded pipe, DOM tubing, and common applications.

ERW PIPE in a stock yard

ERW (Electric Resistance Welded) pipe is manufactured by cold-forming a flat steel strip (coil) into a rounded tube and passing it through a series of forming rollers to obtain a longitudinal seam. The two edges are then simultaneously heated with a high-frequency current and squeezed together to form a bond.

Electric resistance welding process diagram

ERW vs. DOM vs. Chrome-Moly

While ERW is the base manufacturing method, post-processing can significantly alter the mechanical properties of the tubing.

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Comparing the Types
  • Standard ERW: Produced from rolling sheet and welding the seam. It is cost-effective and strong, but the weld seam remains visible and physically distinct.
  • DOM (Drawn Over Mandrel): This starts as ERW tube but is then drawn through a die and over a mandrel. This "cold working" process removes the flash from the weld, improves dimensional tolerance, and increases strength by up to 20%. It is preferred for motorcycle frames and precision parts.
  • Chrome-Moly (4130): A Chromium/Molybdenum alloy steel that undergoes a similar manufacturing process but uses alloying elements to boost strength-to-weight ratio significantly. It is the standard for high-performance automotive roll cages (vehicles over 3500 lbs) and aircraft components.

Common Classifications & Uses

Welded pipe is categorized based on its end-use and specific manufacturing nuances. Below are the most common industry designations:

General "Black" Pipe

Standard carbon steel pipe used for low-pressure fluid conveyance (water, steam, gas) and structural fencing.

Galvanized Pipe

General steel pipe that has been hot-dipped in zinc to improve corrosion resistance for outdoor or wet applications.

Conduit

Thin-walled welded carbon steel tube used in construction to protect electrical wiring in concrete and wall structures.

Oxygen Lance Pipe

Small diameter pipes specifically designed for blowing oxygen into the melt during the steelmaking process.

Roller Tube

Precision welded tube used for conveyor belt rollers and material handling systems.

Transformer Tube

Used for radiator cooling pipes in electrical transformers and heat exchangers. Typically made from ordinary carbon steel.

Need Specs?

Calculate weights and dimensions for ERW, DSAW, and Seamless pipe.

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